Precision Aluminum
Bending & Advanced
Forming Services
integrated fabrication services – supporting complex
geometries from prototype through production across U.S.
and global markets.
Our Services
Our Core Services
Aluminum Extrusion Bending
Capacity: from ½” x ½” (12mm) up to 30” x 12” (762mm x 300mm) profile envelope.
We bend aluminum extrusions with controlled radii, repeatable accuracy, and minimal distortion for architectural, industrial, transport, lighting, and specialist formed profile applications. Our process supports prototypes, one-off projects, and larger production runs where consistent section control and clean visual results are essential.
View capability3D Bending / 3D Forming
Capacity: from ½” x ½” (12mm) up to 16” x 16” (400mm x 400mm) profile envelope.
Our 3D bending and forming capability creates aluminum profiles in multiple planes, supporting complex frames, curved assemblies, lighting structures, and design-led components. It is ideal where standard two-dimensional bending is not enough and the final part needs accurate geometry, repeatability, and controlled appearance.
View capabilityStretch Forming
Capacity: up to a 20” x 20” profile envelope.
Stretch Forming is ideal for smooth, sweeping aluminum curves where surface quality, dimensional control, and reduced distortion are important. This process supports architectural sections, transport components, curved façade profiles, and long formed members requiring consistent, repeatable geometry across the profile.
View capabilityProfile Twisting
Capacity: up to 3 ft, or 1000 mm, wide profiles twisted.
We twist aluminum profiles with controlled rotation, alignment, and repeatability for specialist design and engineering applications. This supports helical forms, progressive rotation, and matched components where visual continuity, structural performance, and accurate installation fit are critical to the finished project.
View capabilityAluminum Extrusion Machining
Capacity: five-axis machining up to 20 ft x 6 ft x 2 ft high (6m x 1.8m x 0.6m).
We machine curved aluminum extrusions with holes, slots, mitres, end details, fixing points, and customer-specific features. This helps reduce secondary handling, improve repeatability, and deliver profiles that are ready for fabrication, assembly, finishing, or installation within your wider production process.
View capabilityAluminum Profile Fabrication & Assembly
Capacity: fabrication and assembly up to 50 tons maximum component or structure weight.
We fabricate and assemble aluminum profile structures, sub-assemblies, frames, housings, lighting structures, and finished components. By combining forming, machining, welding, fixing, and inspection, we reduce supplier handovers and support projects from raw extrusion through to installation-ready product.
View capabilityLaser Welding
Capacity: aluminum laser welding up to 25 mm, or 1 inch, thick.
Laser Welding provides focused heat input, neat seams, and reduced distortion compared with conventional welding. It is suitable for precision assemblies, lighting products, fabricated profiles, visible joints, and production components where appearance, strength, accuracy, and repeatability are important. Alubend welds to AWS 2.1b standard, Aerospace class A and nuclear quality and documentation.
View capabilityAluminum Forming
Capacity: from ½” x ½” (12mm) up to 30” x 12” (762mm x 300mm) profile envelope.
Our aluminum forming capability supports simple curves, complex formed assemblies, architectural sections, lighting profiles, and industrial components. We help customers select the right forming process to balance appearance, strength, repeatability, tolerance, and cost for commercial and specialist applications.
View capabilityHow We Adapt to Regional Needs
Local Compliance & Regulatory Expertise
Regional standards and approval frameworks differ by market. We align documentation, processes, and execution to local requirements, helping projects progress smoothly and predictably.
Optimized Regional Logistics & Supply Chains
Our logistics strategies are shaped around regional sourcing, transportation, and delivery conditions. This structure supports reliable timelines, cost control, and consistent project execution.
Tailored Production & Service Flexibility
Production planning adapts to regional demand, volume profiles, and scheduling priorities. This flexibility supports both time-sensitive work and long-term, multi-phase programs.
Engineering & Feasibility Support
Projects are reviewed early to assess manufacturability, risk, and execution strategy, drawing on both regional experience and global project exposure. This upfront support helps optimize outcomes before production decisions are finalized.
USA Service Highlights
International Service Highlights
Specialized Equipment & Capabilities
Precision Bending & Forming Equipment
Using Inductaflex CNC roller and induction bending systems to produce smooth, distortion-controlled curves in aluminum profiles with consistent radii, geometry control, and repeatable production accuracy.
CNC & Induction Profile Control Technology
Inductaflex machines provide CNC-controlled bending paths, tangent control, and induction heating precision, enabling tight dimensional control across thin-walled extrusions, structural profiles, and complex geometries.
Advanced Fabrication & Integration Capability
Premium bending platforms integrate with downstream machining and finishing processes, supporting controlled handoff, reduced handling variation, and consistent dimensional and surface outcomes across multi-stage fabrication work flows.
Engineering-Driven Machine Utilization
Engineering teams optimize tooling, bend sequencing, and machine setup to fully leverage Inductaflex capabilities, reducing material stress, improving repeatability, and validating manufacturability before production release.
Alubend supports demanding aluminum profile projects with premium industrial forming platforms, including Inductaflex advanced bending systems, that are engineered for precision, repeatability, and production efficiency. Our equipment and technical expertise allow us to reliably produce controlled bends and curves across a wide range of profile types and sizes, meeting the exacting needs of architectural, industrial, and OEM applications
